Layin Samar da Man Shinkafa Bran
Gabatarwa Sashe
Man shinkafa shine mafi kyawun mai a rayuwar yau da kullun.Yana da babban abun ciki na glutamin, wanda yake da inganci don rigakafin cututtukan zuciya-jini.
Domin dukkan layin samar da mai na shinkafa, gami da bita guda hudu:
Taron bitar riga-kafin shinkafa, bita na hako mai, bitar tace man shinkafa, da taron karawa juna ilimi.
1. Rice Bran Pre-treatment:
Shinkafa brancleaning → extrusion → bushewa → zuwa aikin hako
Tsaftacewa: karɓo mai raba maganadisu don cire ƙazantar baƙin ƙarfe da bran shinkafa& ƙwanƙwasa ƙwanƙarar shinkafa don raba bran shinkafa da fayayyun shinkafa.
Extrusion: Yin amfani da injin extruder na iya inganta yawan amfanin albarkatun man shinkafa da rage yawan amfani.The extrusion, a daya hannun, iya yin bayani lipase a cikin shinkafa bran passivated karkashin high zafin jiki da kuma high matsa lamba yanayin, sa'an nan hana shinkafa bran man rancidity;A daya hannun, da extrusion iya sa shinkafa bran zama porous abu hatsi, da kuma ƙara kayan girma yawa, sa'an nan inganta permeability da kuma hakar kudi wanda sauran ƙarfi reacts zuwa abu.
bushewa: Tushen shinkafa da aka fitar ya ƙunshi ruwa kusan 12%, kuma mafi kyawun danshi don hakar shine 7-9%, saboda haka, dole ne a sami ingantacciyar hanyar bushewa don cimma mafi kyawun danshi.Ɗauki na'urar bushewa na yau da kullun na iya sa ruwa da zafin jiki su dace da buƙatun aiwatar da bin diddigin, da haɓaka yawan amfanin mai, da ingancin mai.
2. Arziki mai narkewa mai narkewa:
Takaitaccen Gabatarwa:
A cikin ƙirar mu, layin hakar an yi shi ne da tsarin kamar haka:
Tsarin hakar mai: don hakar mai daga Faɗaɗɗen shinkafa bran don samun Miscella wanda ke cakuɗewar Mai da Hexane.
Tsarin Rushewar Jikin Abinci: don cire narkewar abinci daga Rigar Abinci da kuma gasa da busasshiyar Abinci don samun ingantaccen abincin da ya dace don ciyar da dabba.
Miscella Evaporation System: don ƙafewa da raba Hexane daga Miscella ƙarƙashin matsi mara kyau.
Tsarin Tsige Mai: don cirewa sosai don samar da daidaitaccen ɗanyen mai.
Tsarin Rushewar Warware: don murmurewa da kewaya amfani da Hexane.
Tsarin Farfaɗo mai na Paraffin: ƙara dawo da ragowar iskar Hexane da ke saura a cikin iska ta hanyar Man Paraffin don rage yawan amfani.
3. Gyaran Mai Bran Shinkafa:
danyen mai shinkafa →degumming&dephosphorization →deacidification → Bleaching → deodorization → tace mai.
Hanyoyin tacewa:
Gyaran mai ya dace da amfani da buƙatu daban-daban, ta amfani da hanyoyin jiki da tsarin sinadarai don kawar da ƙazanta masu cutarwa da abubuwan da ba dole ba a cikin ɗanyen mai, samun daidaitaccen mai.
4. Rice Bran Oil Dewaxing:
Dewaxing yana nufin ta hanyar amfani da na'ura mai sanyaya, don cire kakin zuma daga mai.
Gabatarwar babban kayan aiki
Pre-sanyi
Tankin sanyaya da aka yi amfani da shi a nan don rage yawan zafin jiki da farko, wanda ke adana lokacin sanyaya a cikin tankin crystallizer.
Crystallization
Ana fitar da mai mai sanyaya kai tsaye a cikin tankin crystallizer don crystallization.Gudun motsawa yana jinkirin lokacin crystallization, gabaɗaya 5-8 juyi a cikin minti daya, ta yadda man yana dafa shi daidai kuma ana samun sakamako mai kyau na crystal.
Crystal girma
Girman kristal yana biye da crystallization, wanda ke ba da yanayin girma na kakin zuma.
Tace
Ana tace man crystal ta hanyar danna kai da farko, kuma lokacin da saurin tacewa ya gudana, sai a fara famfo mai canza mitar screw, kuma ana yin tacewa idan an daidaita shi zuwa wani saurin juyawa don raba mai da kakin zuma.
Amfani
Sabuwar fasaha na fractionation ƙirƙira da mu kamfanin yana da high gaba fasaha, barga ingancin.Kwatanta da fasaha na gargajiya na hunturu na ƙara taimakon tacewa, sabon yana da haruffa kamar haka:
1. Ba buƙatar ƙara kowane wakili na taimakon tacewa ba, samfurori na halitta da kore.
2. Sauƙi don tacewa, man samfurin yana da yawan amfanin ƙasa.
3. Tsaftataccen samfurin stearin mai ɗorewa, ba ya ƙunshe da wakili na tacewa kuma yana iya amfani da samar da stearin da ake ci kai tsaye, babu gurɓatawa.
Ma'aunin Fasaha
Aikin | Rice Bran |
Ruwa | 12% |
Danshi | 7-9% |