Layin Samar da Man Sesame
Gabatarwa Sashe
Don kayan mai mai yawa, iri sesame, zai buƙaci pre-pressing, sa'an nan kuma cake ɗin ya tafi wurin aikin haƙar ƙarfi, mai ya je don tacewa.A matsayin man salatin, ana amfani da shi a cikin mayonnaise, kayan ado na salad, miya, da marinades.A matsayin man girki, ana amfani da shi don yin soya a cikin kasuwanci da kuma dafa abinci na gida.
Layin samar da mai na Sesame
ciki har da: Tsaftacewa ---latsa----tatuntawa
1. Tsaftace (pre-treatment) sarrafa don layin samar da man sesame
Dangane da aikin tsaftacewa don layin samar da sesame, Ya haɗa da tsaftacewa, rabuwar maganadisu, flake, dafa abinci, laushi da sauransu, duk matakan an shirya su don matse mai.
2. Matsa sarrafa layin samar da man sesame
Bayan tsaftacewa (kafin jiyya), sesame zai tafi wurin aikin latsawa.Dangane da sisin kuwa, akwai injinan buga mai guda 2, da na'urar buga mai, da na'urar buga mai, za mu iya zayyana injin matsewar kamar yadda abokin ciniki ya bukata.
3. Tace sarrafa layin samar da man sesame
Bayan an latsa, za mu samu danyen man sesame, sannan sai man ya je wajen tacewa.
Taswirar sarrafa kayan tace danyen man sesame --Degumming and Deacidification --Decolorizathin--Deodorization---Ttaccen man girki.
Gabatar da injin tace man sesame
Neutralization: Ana fitar da danyen mai ne ta hanyar famfo abinci na mai daga tankin mai, sannan kuma a shiga cikin injin zafin danyen mai don dawo da wani bangare na zafi bayan aunawa sannan a dumama shi zuwa zafin da ake bukata ta wurin hita.Bayan haka, an haxa man fetur tare da metered phosphoric acid ko citric acid daga tanki na phosphate a cikin cakuda gas (M401), sa'an nan kuma shiga cikin tanki mai kwandishan (R401) don yin phospholipids marasa hydratable a cikin man fetur ya canza zuwa phospholipids hydratable.Add da alkali don neutralization, da kuma alkali yawa da kuma alkali bayani maida hankali dogara a kan ingancin da danyen mai.Ta hanyar hita, da neutralized man ne mai tsanani zuwa zafin jiki (90 ℃) dace da centrifugal rabuwa don cire phospholipids, FFA da sauran datti a cikin danyen mai.Sai mai ya tafi aikin wanke-wanke.
Wankewa: har yanzu akwai kusan sabulun 500ppm a cikin man da aka cire daga mai raba.Don cire sauran sabulun, ƙara a cikin mai kamar 5 ~ 8% ruwan zafi, tare da zafin ruwa 3 ~ 5 ℃ fiye da man kullum.Don samun ingantaccen tasirin wanki, ƙara phosphoric acid ko citric acid lokacin wanka.Man da ruwan da aka sake haɗawa a cikin mahaɗin yana dumama zuwa 90-95 ℃ ta wurin hita, sa'an nan kuma shiga cikin mai raba wanki don raba sauran sabulu da yawancin ruwa.Ruwan da ke da sabulu da mai yana shiga cikin mai raba mai don ware mai a cikin ruwa.Ci gaba da kama mai a waje, kuma ana zubar da ruwan sharar gida zuwa tashar kula da najasa.
Matakan bushewa na Vacuum: har yanzu akwai danshi a cikin mai daga mai raba wanki, kuma danshi zai shafi kwanciyar hankali na mai.Don haka man da ke 90 ℃ ya kamata a aika shi zuwa injin bushewa don cire danshi, sannan man da ya bushe ya tafi aikin canza launin.A ƙarshe, fitar da busasshen mai ta famfon gwangwani.
Ci gaba da Gyaran Tsarin Gyaran Launi
Babban aikin decoloring tsari shi ne don cire mai pigment, saura sabulu hatsi da karfe ions.A ƙarƙashin mummunan matsa lamba, hanyar haɗawa na inji tare da haɗin tururi zai inganta tasirin lalata.
Man da aka datse da farko yana shiga cikin hita don dumama shi zuwa yanayin da ya dace (110 ℃), sannan ya tafi wurin hadawa da ƙasa mai bleaching.Ana isar da ƙasa mai bleaching daga ƙaramin akwatin bleaching zuwa tankin wucin gadi ta iska.Ana ƙara ƙasa mai bleaching ta hanyar aunawa ta atomatik kuma ana sarrafa ta tare da mai.
Man da aka haɗe da ƙasa mai bleaching yana kwararowa cikin abin da ke ci gaba da canza launin, wanda tururi mara ƙarfi ke motsawa.Man da aka lalatar yana shiga cikin madaidaicin matatun ganye guda biyu don tacewa.Sai tace man ya shiga cikin tankin ajiyar mai da aka canza ta hanyar tace tsaro.An ƙera tankin ajiyar mai da aka lalatar dashi azaman tanki mai ƙura tare da bututun ƙarfe a ciki, don hana ɓataccen mai tuntuɓar iska da tasiri darajar peroxide da juyawar launi.
Ci gaba da Gyaran Tsari na Watsawa
The m decolored man fetur shiga cikin karkace farantin zafi Exchanger don maido da mafi yawan zafi, da kuma gaba ya tafi high matsa lamba tururi zafi Exchanger da za a mai tsanani ga tsari zazzabi (240-260 ℃) sa'an nan ya shiga deodorization hasumiya.Babban Layer na hasumiya mai haɗe-haɗe shine tsarin tattarawa wanda galibi ana amfani dashi don cire abubuwan da ke haifar da wari kamar fatty acid (FFA);Layer na kasa shine hasumiyar farantin karfe wanda aka fi dacewa don cimma sakamako mai zafi mai zafi da rage darajar peroxide na mai zuwa sifili.Man da ke cikin hasumiya mai baƙar fata yana shiga cikin na'urar musayar zafi don dawo da mafi yawan zafin kuma yana ƙara yin musayar zafi da ɗanyen mai, sannan a sanyaya shi zuwa 80-85 ℃ ta cikin na'urar sanyaya.Ƙara magungunan antioxidant da ake buƙata, sannan a kwantar da man da ke ƙasa da 50 ℃ a adana shi.Irin waɗannan sauye-sauye kamar FFA daga tsarin deodorizing ana raba su ta mai ɗaukar kaya, kuma ruwan da aka raba shine FFA a ƙananan zafin jiki (60-75 ℃).Lokacin da matakin ruwa a cikin tanki na wucin gadi ya yi yawa, za a aika mai zuwa tankin ajiya na FFA.
| A'a. | Nau'in | Zazzabi (℃) |
| 1 | Ci gaba da Gyaran Tsarin Gyaran Launi | 110 |
| 2 | Ci gaba da Gyaran Tsari na Watsawa | 240-260 |
| A'a. | Sunan Bita | Samfura | QTY | Ƙarfi (kw) |
| 1 | Extrude Press Workshop | 1T/h | 1 Saita | 198.15 |
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